logo
Welcome to Changshu Mingyi Non Woven Machinery Co., Ltd.
00861851124510

High-Accuracy Needle-punching Filter Fabric Production Line with Double-lap Double-fork Combing and Heat Setting Machine

Basic Properties
Place of Origin: China
Brand Name: MINGYI
Certification: CE
Model Number: MY-2500
Trading Properties
Minimum Order Quantity: 1
Price: 250000
Delivery Time: 60 work days
Product Summary
Needle-punching Filter Fabric Production Line Production Process Flow Fiber packaging → Unpacking machine → Multi-bin blending machine → Coarse loosening → Fine loosening → Air pressure cotton box → Double-lap double-fork combing machine → Cross laying machine → Pre-needling → Multiple main needling ...

Product Details

Highlight:

High-Accuracy Needle-punching Filter Fabric Production Line

,

Double-lap double-fork combing machine Needle Punched Nonwovens Production Line

,

Heat setting machine Filter Material Production Line

Key Selling Points: High-Accuracy
Warranty: 1 Year
Core Components: Engine, PLC, Bearing, Gearbox
Dimension(L*W*H): Customization
Color: Customization
After-Sales Service Provided: Engineers Available To Service Machinery Overseas
Product Description
Needle-punching Filter Fabric Production Line
Production Process Flow
Fiber packaging → Unpacking machine → Multi-bin blending machine → Coarse loosening → Fine loosening → Air pressure cotton box → Double-lap double-fork combing machine → Cross laying machine → Pre-needling → Multiple main needling machines (densely needled) → Heat setting machine → (Optional: Brushing machine, calendering machine) → Online weight/air permeability testing → Edge cutting → Storage → Rolling up
Subsequent offline processes: PTFE impregnation, coating, water-repellent and oil-resistant treatment, and cutting and sewing of filter bags.
Equipment Configuration
  • Opening and Mixing Unit
    Bag opening, multi-bin mixing, coarse/fine carding; High-temperature fibers (PPS/aramid) have few impurities, high precision requirements for fiber blending, strict formula ratio; Fiberglass version requires dust-proof protection.
  • Feeding and Combing Unit
    Pressure cotton box quantification; Double-lap double-filament combing machine, higher uniformity of fiber web than ordinary home textile needle-punching, directly affecting the deviation of air permeability.
  • Cross-laying Machine
    Multi-layer stacking of nets, ensuring that the longitudinal and transverse strength are close, and the filter bag is evenly stressed.
  • Needle-punching Unit (Core)
    Pre-punching + 2 to 4 main needle-punching machines (multiple progressive encryption); The filter material cannot be punched suddenly, otherwise the pores will be blocked and the air permeability will deteriorate; Select filter-specific fine needle; High-end equipped with Fehrer/Dilo needle-punching machine head.
  • Key Configurations in Later Stage
    Heat setting oven: Eliminate internal stress, stabilize size, prevent filter bag from shrinking and deforming at high temperature;
    Optional carding + polishing: Surface is flat, reduces dust embedding, easy for cleaning.
  • Online Inspection & Control
    Online monitoring of surface density and air permeability (ordinary needle-punching lines generally do not have online air permeability inspection); Cutting edge, storage, automatic winding, PLC full-line linkage; Dust removal system, explosion-proof in high-temperature fiber workshop.
Technical Specifications
Parameter Specification
Raw Materials Room temperature PET polyester staple fibers; Medium-temperature acrylic; High-temperature PPS, aramid, P84, PTFE, fiberglass; Fiber length 38–51mm
Finished Product Weight 450–800 g/㎡ (mainstream filter bags are 500, 550, 600 gsm)
Working Width 2.0m / 2.4m
Production Speed 1.5–6 m/min
Production Capacity 180–400 kg/h
Product Characteristics Three-dimensional pore structure, stable air permeability, high breaking strength, small thermal shrinkage of size; Can be made into water-repellent and oil-resistant, anti-static, and coated filter materials.
Applications
Industrial Dust Removal
Cement plants, steel mills, waste incineration, power plants, chemical pulse dust collectors filter bags
Liquid-Solid Filtration
Chemical liquid filtration, wastewater filter felts
Air Purification
Large-scale ventilation dust removal, powder recovery
Related Products

Send An Inquiry