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High-Accuracy Double Cylinder Carding Machine with Two-Stage Combing and Customizable Dimensions

Basic Properties
Place of Origin: China
Brand Name: MINGYI
Certification: CE
Model Number: MY-2500
Trading Properties
Minimum Order Quantity: 1
Price: 65000
Delivery Time: 60 work days
Product Summary
Double Cylinder Carding Machine II Working Principle The front vibrating cotton box delivers a uniform cotton layer, which then enters the feeding roller + cutting roller for initial loosening Chest cylinder (the first cylinder): Pre-combination, disperses large cotton clumps, initially mixes ...

Product Details

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High-Accuracy Double Cylinder Carding Machine

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Customizable Dimensions Nonwoven Carding Machine

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Two-Stage Combing Dual-Slewing Combing Machine

Key Selling Points: High-Accuracy
Warranty: 1 Year
Core Components: Engine, PLC, Bearing, Gearbox
Dimension(L*W*H): Customization
Color: Customization
After-Sales Service Provided: Engineers Available To Service Machinery Overseas
Product Description
Double Cylinder Carding Machine II
Working Principle
  1. The front vibrating cotton box delivers a uniform cotton layer, which then enters the feeding roller + cutting roller for initial loosening
  2. Chest cylinder (the first cylinder): Pre-combination, disperses large cotton clumps, initially mixes different fibers (PET + low-melting-point fibers / jute / glass fiber), and removes some cotton knots
  3. The transferred roller transports it to the main cylinder (the second cylinder), where multiple working rollers + stripping rollers perform fine combing, allowing the fibers to be fully single-fiberized
  4. The drum condenses the cotton web, and the disordered roller changes the fiber orientation, reducing the strength difference in the longitudinal and transverse directions of the cotton web
  5. The cotton stripping roller continuously outputs a smooth cotton web, which is then sent to the cross-laying machine for layering
Core logic: Two-level sorting = Pre-sorting + Fine-sorting, with an additional combing step compared to a single cylinder, resulting in better uniformity of the cotton web and fewer cotton knots, making it suitable for high-weight, thick non-woven products.
Main Structural Components
  • Feed unit: Cotton feed roller, cutting roller, metal detector (to prevent blockage of cotton / protection against metal foreign objects and machine shutdown)
  • Chest cylinder (small cylinder, φ850mm) + matching working rollers, stripping rollers
  • Transfer roller, mid-stitcher
  • Main cylinder (large cylinder, φ1230/1500mm), multiple sets of working rollers
  • Upper and lower stitchers (mostly double stitchers), disorder rollers, cotton stripping roller
  • Independent variable frequency drive, negative pressure dust collection system, cast iron frame, transparent safety cover
Key Technical Parameters
  • Effective width: 1800 / 2000 / 2400 / 2500mm (customizable)
  • Cylinder specifications: Chest cylinder φ850mm; Main cylinder φ1230/1500mm
  • Applicable fibers: PET, low-melting-point fibers, jute, PP, glass fiber, etc.; Fiber length 25–100mm
  • Production capacity: 250~800kg/h (depends on raw materials, weight, width)
  • Web exit speed: Maximum 30–40m/min
  • Overall machine power: Approximately 45~90kW, each roller is independently variable frequency speed regulation
  • Cotton web CV uniformity: High-quality models can achieve ≤2.5%
Dual-Cylinder vs Single-Cylinder Carding Machine Comparison
Comparison Item Double-Cylinder Carding Machine Single-Cylinder Carding Machine
Combing Ability Two-stage combing, few cotton knots, sufficient fiber loosening Only one-stage combing, thick materials are prone to cotton knots
Cotton Net Uniformity High, more balanced longitudinal and transverse strength Average, high-weight products are prone to uneven thickness
Production Capacity Higher, suitable for high-production lines above 250kg/h Suitable for small to medium production capacity, thin felt
Applicable Products Polyester sound-absorbing board, automotive wheel cover felt, jute felt, thick carpet base fabric, glass fiber felt Thin needle-punched felt, filter cloth, ordinary loose cotton
Cost Higher equipment investment, larger floor space, slightly higher energy consumption Lower price, smaller floor space, simple maintenance
Selection Rule: For thick plates, high weight, multi-component blended fibers, and stable product density requirements → prioritize double-cylinder machines; for thin felts with limited budget, a single-cylinder machine is sufficient. For polyester sound-absorbing board production lines with high requirements for plate density consistency and NRC sound absorption index, double-cylinder machines are recommended.
Compatible Production Lines
  1. Polyester fiber sound-absorbing board production line (Recommended to select double-cylinder for high configuration, ensuring uniform plate density and reducing warping)
  2. Needle-punched fabric for car wheel covers (Multi-component PET + flame-retardant fibers blended, double-cylinder blended fiber effect is good)
  3. Jute felt production line (Jute fibers are coarse and hard, double-cylinder separation effect is stronger, reducing unopened jute balls)
  4. Civilian carpet base fabric, sofa fabric cool fabric production line
  5. White glass fiber combing and laying wire (The six-cylinder version mentioned earlier belongs to the high configuration version of multiple-cylinders)
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