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High-Accuracy Needle Punched Nonwovens Production Line for Automotive Interiors with Customizable Dimensions and 500–1200 g/㎡ Weight Range

Basic Properties
Place of Origin: China
Brand Name: MINGYI
Certification: CE
Model Number: MY-2500
Trading Properties
Minimum Order Quantity: 1
Price: 300000
Delivery Time: 60 work days
Product Summary
Automotive Interior Needle-punching Production Line (Wheel Housing, Floor Mat, Underbody Shield) Production Process Flow Fiber package → Unpacking machine → Multi-bin blending machine → Coarse loosening → Fine loosening → Air pressure cotton box → Double-lap double-roller carding machine → Cross ...

Product Details

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High-Accuracy Needle Punched Nonwovens Production Line

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Customizable Dimensions Automotive Interior Production Line

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500–1200 g/㎡ Needle-punching Production Line

Key Selling Points: High-Accuracy
Warranty: 1 Year
Core Components: Engine, PLC, Bearing, Gearbox
Dimension(L*W*H): Customization
Color: Customization
After-Sales Service Provided: Engineers Available To Service Machinery Overseas
Product Description
Automotive Interior Needle-punching Production Line (Wheel Housing, Floor Mat, Underbody Shield)
Production Process Flow
Fiber package → Unpacking machine → Multi-bin blending machine → Coarse loosening → Fine loosening → Air pressure cotton box → Double-lap double-roller carding machine → Cross laying machine → Pre-needling → Main needling (multiple plates cross-needling) → Heat setting / Hot rolling (optional) → Online weight detection → Edge cutting → Storage → Rolling up
Raw material formula: PET polyester staple fiber + low-melting-point two-component fiber (Bico). Some formulas include hollow PET to enhance sound absorption; black mother powder is mixed in advance, resulting in a black final product; the low-melting-point fibers melt and bond during heat setting / molding, ensuring no delamination or shedding after molding.
Complete Equipment Configuration
  • Mixing Unit: Bag opening machine, multi-bin mixing, coarse opening, fine opening, capable of blending backfilling scraps; the uniformity of the mixed fibers is crucial, affecting the consistency of the mold pressure strength
  • Feeding + Combing: Air pressure cotton box (stable quantitative) + double-slewing double-roller combing machine, ensuring uniform fiber web
  • Cross-laying Machine: High-weight wheel cover, enhancing thickness and lateral strength through multiple layers of overlapping nets, the laying accuracy directly determines the CV value of the weight
  • Needling Unit (Core): Pre-needling + multiple main needle-pressing units (often paired needle-pressing / upper and lower needle-pressing); the needle-planting density is higher than that of clothing loose fibers, ensuring the compactness and wear resistance of the felt; but not to the point of being completely pierced, preserving the moldability after molding
  • Heat Setting Oven: Controls the heat shrinkage rate, activates the pre-adhesion of low-melting-point fibers, preventing mold deformation (the wheel cover must be equipped, and many loose-fiber lines do not have it)
  • Online density detection, edge cutting machine, fabric storage rack, automatic winding
  • PLC full-line linkage, optional dust removal system (strict dust control for automotive parts)
Technical Specifications
Parameter Details
Raw materials PET + low-melting-point Bico fibers, fiber length 38–51mm, 3D–15D; can add flame-retardant mother powder to meet the requirements of automotive manufacturers
Finished product weight 500–1200 g/㎡ (mainstream 700–1000gsm), thickness 2–6mm
Working width 2.8m / 3.2m / 3.6m (wide width, suitable for large-sized wheel cover cut pieces)
Speed 2–8 m/min
Production capacity 250–450 kg/h
Product characteristics black, sound absorption and noise reduction, resistant to sandstone abrasion, good heat molding performance, after molding, it is not prone to cracking or shedding; meets the requirements of IATF16949 material control.
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