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High-Accuracy Needle Punched Nonwovens Production Line with Customizable Dimensions for 70–300 g/㎡ Kebu

Basic Properties
Place of Origin: China
Brand Name: MINGYI
Certification: CE
Model Number: MY-2500
Trading Properties
Minimum Order Quantity: 1
Price: 300000
Delivery Time: 60 work days
Payment Terms: L/C,T/T
Product Summary
Sofa Fabric & Coo Fabric Needle-punching Production Line Production Process Flow Fiber packaging → Unpacking machine → Multi-bin blending machine → Coarse loosening → Fine loosening → Air pressure cotton box → Single/Dual Liner Combing Machine → Cross Laying Machine → Pre-needling → Main needling → ...

Product Details

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High-Accuracy Needle Punched Nonwovens Production Line

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Customizable Dimensions Needle-punching Production Line

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70–300 g/㎡ Kebu Nonwoven Fabric Production Line

Key Selling Points: High-Accuracy
Warranty: 1 Year
Core Components: Engine, PLC, Bearing, Gearbox
Dimension(L*W*H): Customization
Color: Customization
After-Sales Service Provided: Engineers Available To Service Machinery Overseas
Product Description
Sofa Fabric & Coo Fabric Needle-punching Production Line
Production Process Flow
Fiber packaging → Unpacking machine → Multi-bin blending machine → Coarse loosening → Fine loosening → Air pressure cotton box → Single/Dual Liner Combing Machine → Cross Laying Machine → Pre-needling → Main needling → (Optional heat setting / polishing roller) → Online weight detection → Edge cutting → Storage → Rolling up
Producing Kebu: Raw material is PP polypropylene staple fiber, with a low melting point of polypropylene, the heat setting temperature must be reduced.
Producing sofa needle-punched fabric: Raw material is PET polyester staple fiber, it can be mixed with hollow fibers to enhance the resilience.
Complete Equipment List
  • Opening and Mixing System: Bag opening machine, multi-bin mixing, coarse loosening, fine loosening, can mix with edge and corner waste materials; for producing Kebu, anti-static measures must be taken, as polypropylene has a large static electricity
  • Feeding and Combing: Air pressure cotton box for quantitative feeding, single roving is sufficient (high-end uses double roving to improve uniformity)
  • Cross-laying Net Machine: Thin-weight Kebu does not require a thick layer of netting; thick sofa interlayer fabric requires multiple layers of laying netting
  • Needle-punching Unit (Core Difference Point): Pre-punching + 1 to 2 main needle-punching machines
    • Kebu: Medium-high density needle-punched, aiming for high tensile strength, low elongation, and less prone to tearing, with a tight fabric surface to prevent springs from being punctured
    • Sofa filling needle-punched fabric: Medium needle-punching, retaining a certain softness
  • Optional Later Section: Heat setting oven / embossing roller (after embossing, the surface of Kebu becomes flat, reducing fraying)
  • Online density detection, trimming, storage rack, automatic winding, PLC full-line linkage
  • Dust removal system (home furnishing products have high requirements for fallen fibers)
Technical Specifications
Parameter Specifications
Raw Materials Kebu → PP polypropylene staple fiber 38–51mm; Sofa cushion fabric → PET polyester staple fiber (can be combined with hollow fibers)
Finished Product Weight Kebu 70–300 g/㎡ (mainstream 80–150gsm); Sofa needle-punched fabric 100–500 g/㎡
Working Width 2.6m / 3.2m (mainstream width in the furniture industry, suitable for sofa cutting pieces)
Speed 3–10 m/min
Production Capacity 180–400 kg/h
Product Characteristics Kebu — resistant to pulling and abrasion, moisture-proof, acid and alkali-resistant, low elongation, suitable for spring packaging; Sofa needle-punched fabric — breathable, good rebound, good composite / sewing performance
Product Applications
Kebu Applications
Sofa spring bag fabric, sofa bottom dust-proof bottom fabric, mattress spring bag, mattress bottom cushion, outdoor furniture lining fabric
Sofa Needle-punched Fabric Applications
Sofa composite base cushion, backrest seat cushion interlayer filling, quilted sofa pad base material
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